Articles

Image: Reduce Manufacturing Defects

Reduce Manufacturing Defects: A Step-by-Step Six Sigma Guide

The hidden costs of poor quality can consume 15-20% of a company’s total sales revenue. For a $10 million business, that’s up to $2 million annually lost to scrap, rework, warranty claims, and customer returns. But the true cost is even higher. It’s the damage to your brand’s reputation, the erosion of customer trust, and […]

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Image: DMAIC Tools

Six Sigma Tools and Techniques – DMAIC Tools. The Only Guide You Need

The DMAIC methodology is central to Six Sigma and Lean Six Sigma, and with Six Sigma certification individuals develop expertise in structured, data-driven process improvement techniques. It consists of various techniques and tools tailored for each phase. DMAIC tools are designed to identify defects, gather data, analyze root causes, implement solutions, and establish robust control […]

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rca in healthcare

Importance of Root Cause Analysis in Healthcare industry

The Healthcare industry underwent a roller coaster journey, especially during the pandemic. The pandemic not only posed trivial challenges to many industries, Healthcare in particular, unveiling many bottleneck situations. As situation gets under control now, it has raised a need for strategic intervention, making sure we are rise aptly to any emergency or dire situation(s). […]

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Lean Six Sigma Labor Day Roundup for 2020

This year has been a challenging one to say the least. The year 2020 brought us many changes and obstacles to overcome. In the name of Six Sigma, we were ready to provide a solution or at the very least a suggestion that would put you in the right direction towards a permanent solution. COVID-19 […]

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Six Sigma: Apply Tools for the New Year

It’s the holiday season, which includes thinking about the pending new year. This is the perfect time to start living more mindfully, meaning spending less money and making your money go further. Here is an easy way to try the magic of Six Sigma for yourself, and start saving money in your business. Get started by […]

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Six Sigma and Your Company’s Brand

When a business takes the step to implement continuous quality methodologies such as Six Sigma, this is a great step towards the brand. Paying close attention to the quality of your products using Six Sigma tools and methods immediately shows your commitment to quality, which is an important element in your brand.  Important Six Sigma […]

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lean six sigma

Six Sigma: Continue to Make Learning a Top Priority

The world of Six Sigma isn’t just about knowing the acronyms DMAIC, DFSS, CTQ or COPQ. No, it is about knowing how to apply these different tools into real-world situations.  Knowing how to apply Six Sigma tools, templates, or methodologies is something you arrive at by working at it. Just for a quick review, let’s […]

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Consistency Breeds Perfection In Business

Six Sigma methodologies focus on improving processes by reducing waste and defects. So in the world of Six Sigma, is multitasking considered bad?  Well it depends. If the computer you are using has a program that is able to execute a few jobs at once, then the answer is no. The reason for this is […]

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Kanban Boards Have Their Own Process

The beauty of Six Sigma methodology and Lean Six Sigma tools are their simplicity and versatility. Today, let’s talk about kanban boards. Originally created by Taiichi Ohno for Toyota in the 1940’s, kanban boards help visualize the current work in progress. The kanban board physically can be a simple white board with post-it sticky notes […]

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Kaizen Six Sigma Process

Kaizen Isn’t Six Sigma in its Origin, but Through Adoption

In the beginning, W. Edwards Deming and Joseph Juran, who were knowledgeable in American workplace improvements, went to Japan as part of a plan to help Japan rebuild after World War ll. Taking the information that these two Americans gave the Japanese regarding Training Within Industry (a service created by the US Department of War […]

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six sigma business success

By Not Using Six Sigma, It’s Costing Your Business Money

In the quick world of technology — where many companies try to do away with the middleman and cutting corners is a way of life — Lean Six Sigma might seem like taking the long way to cross the street.  The irony is that cutting corners doesn’t work if you aren’t cutting the correct corners. […]

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5s in Six Sigma Is Simplicity Without Waste

The 5S tool of Six Sigma is genius at removing waste and simplifying any process. This infographic on 5S brilliantly explains how waste affects the workspace. Waste can affect motivation, health, finances, and most importantly, your time. When you remove items that you do not need, this opens up space to make your job easier. […]

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fishbone diagram six sigma cause effect

The Fishbone Diagram is the “Wishbone” to the Cause

The fishbone diagram, created by Kaoru Ishikawa, is a simple tool for visually seeing the possible causes of an issue and how it affects the end result. The fishbone diagram is also referred to as the Ishikawa diagram, the cause and effect diagram, or the Ishikawa. When working as a team, to solve an issue, […]

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Six Sigma Tools

Dummies Guide to Top Six Sigma Tools

Let’s have a view now of top Six Sigma Tools and remind ourselves that Six Sigma refers to a method for reducing and eliminating defects. The method is data-driven and disciplined and can apply to manufacture and other industries. Let’s look at Six Sigma tools that can help you implement Six Sigma projects. These Six […]

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Vital Benefits of Six Sigma Tools

Vital Benefits of Six Sigma Tools

Six Sigma is a scientific approach which employs a high variety of tools within its DMAIC cycle that aims on the ultimate goal of reducing variation in a specified process. Pareto Charts: In order to have a successful Six Sigma project it is first essential to focus on the correct process. How can we determine […]

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quality failure, lean six sigma, six sigma tools, lean manufacturing

Quality Failure: What Went Wrong?

When we see business failure, in any form, the immediate reaction is to try and understand what went wrong. That’s how we learn. Understanding mistakes and errors leads to higher levels of success of further endeavors. So, the post-mortem begins in an effort to understand the causes of failure in seemingly successful organizations. We have […]

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Capability Analysis: Understand the Variables

The Capability Analysis offers a method of understanding variables or limitations of process performance. Every project has performance limits and variances that will be acceptable to the customer. Align the process variables to ensure they meet customer expectations to determine the value of the process. The Value of Capability Analysis The true capability of a […]

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Gantt Chart: Charting a Path to Success

Understanding the value of Lean Six Sigma tools is crucial to a practitioner. With a busy practice, keeping up with and accurately tracking the exact location and status of projects is crucial. The Gantt Chart is traditionally display as a bar chart. It shows the tasks of a project, when each must take place and how […]

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Benchmarking – The Acceptable Face Of Cheating

Benchmarking – The Acceptable Face Of Cheating

What is the ultimate route to business success? There are those who assert that hard work and dedication are the answer to this question. Business gurus though, might, deride such a simplistic view. It is almost unheard of, for a newly launched product to be immediately profitable. Instead, every aspect of the product from design, […]

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Force Field Analysis: The Power of Drivers & Restraints

May The Force Be With You Force Field Analysis is a powerful tool used to clearly understand the true position of a process. When trying to understand a process or a “why” there will always be proponents and detractors. Debates will ensue with lively arguments from both sides of the issue, clearly advocating their positions as […]

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