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Image: Single Minute Exchange of Die (SMED). A Lean Tool for Rapid Equipment Changeovers

Single Minute Exchange of Die (SMED). A Lean Tool for Rapid Equipment Changeovers

Optimizing production changeovers is more critical than ever. As a seasoned Lean Six Sigma Master Black Belt, I’ve helped numerous companies implement Single Minute Exchange of Die (SMED) to reduce changeover times and cost dramatically.  This advanced lean method provides a structured approach to identify and convert internal setup steps to external, enabling rapid equipment […]

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Featured Image: Poka-Yoke in Six Sigma

A Complete Guide to Poka-Yoke in Six Sigma

Quality management philosophies like Six Sigma and Lean Manufacturing aim to achieve near-perfect processes that have minimal waste, maximum efficiency, and high customer satisfaction. A key tool for accomplishing these goals is poka-yoke, a concept pioneered by Toyota Production System pioneer Shigeo Shingo in the 1960s. Poka-yoke, which translates from Japanese as “mistake-proofing”, refers to […]

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lean vs agile

Lean vs Agile: Which Supply Chain Should You Choose?

Lean vs. Agile supply chain: Which is best for your business? There’s no single answer. It depends on your type of business and unique circumstances. This article will explore both supply chain strategies and explain when choosing each one is ideal. What is a Lean supply chain? A lean supply chain imbibes lean principles to […]

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