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Articles

Image: Predetermined Motion Time Systems (PMTS)

Maximizing Operational Excellence with Predetermined Motion Time Systems

For companies looking to streamline work and maximize output, predetermined motion time systems (PMTS) have proven very useful. PMTS is a methodical way to analyze and quantify the basic human movements involved in manual tasks. By breaking jobs down into their fundamental motions, like reaching or moving, and assigning set time values to each movement, […]

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Image: Six Sigma PPM (Parts per Million)

Six Sigma PPM: Mastering Defect Reduction for Operational Excellence

One of the core metrics in Six Sigma is Parts Per Million (PPM), which quantifies the defect rate or number of flawed units in a manufacturing or service process. In its relentless pursuit of perfection, Six Sigma aims for a quality level where defects barely happen—no more than 3.4 defects per million chances (DPMO). This […]

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Image: Lean Operations in Manufacturing

Lean Operations in Manufacturing. Everything to Know

As industries evolve amid dynamic climates, forward-thinking enterprises appropriately prioritize thoughtfully streamlining workflows, judicious resource stewardship, and customer-first mindsets. This evolution birthed lean operations – a collaborative problem-solving structure rooted in jointly eliminating non-value while refining processes equitably. Originating in Toyota’s pioneering model, lean now illuminates diverse domains seeking sustainable excellence. Lean operations’ essence entails […]

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Image: Process Stability

The Definitive Guide to Achieving and Sustaining Process Stability

Ensuring processes are working smoothly is so important for any company that wants satisfied customers and to run well. Understanding and keeping processes steady over time is key to process stability. Where customer satisfaction and operational efficiency are paramount, understanding and maintaining process stability is crucial for success. The intricacies of process stability, exploring its […]

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Image: Multi-criteria decision analysis (MCDA)

Multi-criteria decision analysis (MCDA). All You Need to Know

Multi-criteria decision analysis (MCDA) comprises potent techniques for structured, transparent assessment and prioritization amid conflicting factors. Traditional processes rely on intuition, experience, or sole metrics like expense or profit maximization. Yet real-world choices involve balancing economics, societal impact, environment, and technical viability. MCDA acknowledges such complexity, furnishing a comprehensive framework integrating multidimensional objectives. It decomposes […]

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Image: Out of Control Action Plan (OCAP)

Out of Control Action Plan (OCAP): A Proven Framework for Sustained Process Control

Keeping methods on track and actually meeting goals is incredibly important. Even the best-designed and implemented processes can experience hiccups or drifts that undermine results and productivity. This is where having an Out of Control Action Plan or OCAP makes a difference – it’s an essential contingency map for organizations to quickly tackle and fix […]

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Image: Voice of the Employee (VOE)

Voice of Employee (VoE). Analyze, Build, Implement, and Best Practices

Cultivating a prosperous workplace demands attentively hearing employees through their collected voice or Voice of the Employee (VoE). Encompassing feedback, views, and sentiments on experience, culture, and organization, the VoE grants an invaluable understanding of the workforce’s travails, cares, and ambitions. By embracing this perceptive source, companies access knowledge enabling custom enhancements. Engagement and satisfaction […]

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Image: Voice of the Process (VOP)

Voice of the Process. Drive Data-Driven Operational Excellence

Companies always look for ways to work smarter, cut unnecessary spending, and deliver great products and services to clients. During this important work, a helpful idea has emerged called the Voice of the Process or VOP. The VOP is like the heartbeat of your methods, sharing how they’re functioning, what they’re good at, and also […]

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Image: Analytic Hierarchy Process (AHP)

Make Effective Decisions. Comprehensive Guide to Analytic Hierarchy Process (AHP)

Businesses regularly face tricky choices that could seriously impact how things run, profits, and long-term success. Sorting through multiple angles, balancing different people’s goals, and uncertain results is hard work, especially when a lot hangs in the balance. That’s where the Analytic Hierarchy Process (AHP) comes in handy, providing a methodical way to make decisions. […]

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Image: Response Surface Methodology (RSM)

Response Surface Methodology in Design of Experiments (DOE)

Response surface methodology (RSM) is a helpful statistical tool that allows organizations to do this effectively. RSM uses math and statistics to model problems with multiple influencing factors and their results. It explores how independent variables impact dependent outcome variables. By carefully designing tests and analyzing the data, RSM can determine an accurate model showing […]

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Image: Voice of the Business (VOB)

Voice of the Business. Strategic Compass for Organizational Success

Voice of the Business is created by carefully considering numbers, market reports, and important meetings, and provides direction for connecting daily work with the big goals and plans of the business. Really listening to this “Voice of the Business” (VOB) and using it well has become essential for any company wanting lasting success against competitors. […]

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Image: Quality Function Deployment

Quality Function Deployment: The Customer-Driven Methodology

Customer happiness is the key for any business that wants to succeed and to stay in the long run. One approach that helps companies listen to and please their customers is called Quality Function Deployment, or QFD for short. QFD gives teams a powerful way to understand exactly what clients want and need when designing […]

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Image: Attribute Agreement Analysis in Lean Six Sigma

Attribute Agreement Analysis in Lean Six Sigma. Everything to Know

Data is key to making informed and successful decisions. Attribute agreement analysis steps in as an indispensable tool. This analysis is crucial in fields like manufacturing, healthcare, and services, where human evaluation plays a big role in quality control. Pinpointing and addressing the sources of variation in those assessments helps improve products and services, cut […]

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Image: Process Improvement & Project Optimization with DMEDI

What is DMEDI? Design for Six Sigma Process Excellence

Companies constantly seek ways to streamline processes, enhance customer satisfaction, and drive innovation.  While the Six Sigma methodology has long been recognized for improving existing processes through the DMAIC (Define, Measure, Analyze, Improve, Control) approach, the DMEDI framework offers a powerful tool for designing and implementing entirely new processes or products. This methodology, which falls […]

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Image: I-MR Chart

I-MR Chart in Lean Six Sigma. Everything You Need to Know

Maintaining a consistent product/service quality is imperative for success in modern times. Techniques like Statistical Process Control (SPC) empower organizations to monitor, assess, and control process variation, powering better quality with lesser resource consumption. SPC has various tools in its arsenal, among which the I-MR (Individual and Moving Range) chart stands out as a powerful […]

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Image: Lean Leadership Principles

Lean Leadership: Principles, Practices & Future of Operational Excellence

With 20+ experience in the field I have learned continuous improvement is crucial to staying ahead of the competition, and lean leadership serves as the driving force behind this relentless pursuit of excellence. Lean leadership is a philosophy that empowers organizations to meet their full potential by fostering a culture of respect, collaboration, and continuous […]

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Image: Lean Thinking for Continuous Improvement.

Lean Thinking for Continuous Improvement. Toyota Production System

Modern organizations require modern technology but also a change on the operational side. They require methodologies that transform them from within and drive efficiency, growth, reduce waste, and establish a competitive edge. With lean thinking, the name of the game is always striving for perfection through constant improvement and respecting the people doing the work. […]

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Image: Lean Management

Lean Management in Lean Six Sigma. Toyota Production System

Organizations need to adopt and implement tools and methodologies that promise efficiency increase, reduce waste, enhance customer value, and drive growth. Lean Management is one such transformative approach that is widely popular and extensively used across diverse industries. It systematically identifies and empowers the eradication of non-value-adding activities to enhance productivity and save resources, while […]

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Image: Lewin's Force Field Analysis in Change Management.

Lewin’s Force Field Analysis in Change Management. What, Why, and How

Modern-day organizations face multifaceted challenges of varying complexities. The management, oftentimes, finds themselves stuck in situations, divided between the driving/restraining forces of transformation. Lewin’s Force Field Analysis is a powerful framework that resolves these ‘tricky’ situations by enabling companies to understand the dynamics of change. The framework achieves this by identifying and evaluating diverse factors […]

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Image: 6M Root Cause Analysis

6M Root Cause Analysis in Lean Six Sigma. Everything to Know

Over 20 years of experience applying Six Sigma principles across industries, I have conducted countless root cause analysis utilizing various methodologies.  One such approach that I have leveraged is the 6M Root Cause Analysis technique.  Machines, Materials, Methods, Manpower, Measurement, and Mother Nature provide an intuitive framework for categorizing inputs based on potential factors contributing […]

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