Lean Master

6Sigma.us‘ Lean Master is the final step in our Lean Training Program. Our Lean Master classes are offered In-Person and Live Instructor-Led, as well as Onsite at your location. Please check back for the expansion of the Lean Master to other locations and dates. If you are sending more than ten employees to a training session, look into our onsite programs.

“Lean Master” Certification Program In-Person (Consists of 32 Hours conducted over 4 Days of Classes)

• Must complete Lean Fundamentals (or similar) prior to enrollment
• Must complete at least 3 Projects (Lean Projects, Kaizen events, DMAIC, completed A3s) (If you have questions about the project requirements, please contact us.)
  • 1 of these should be completed prior to enrollment
• Open Registration Fee: $3200 for each Student (Group discounts are available)
• Onsite Rates Will Vary

* The training for this program is available for manufacturing and service (transactional) based companies. The agenda and examples for both options are available

Topics covered:

• Brief review of Lean Fundamentals
• Train-the-Trainer: how to effectively transfer lean knowledge
• Advanced Value Stream Mapping (Present and Prospective State)
• Kaizen Events – the next level
• SMED: Rapid Changeover
• Machine Kanban: Pull in a machine shop
• Heijunka: leveling out fluctuation
• Change Leadership/Change Management
• Lean Accounting

Upon completion of this program, students should:

• Be in a position to guide Lean Agents
• Possess the necessary skills to utilize Lean methodologies and figures to decrease expenses, reduce cycle times, increase volume, and improve production in Service, Supply Chain, Manufacturing, and Operations
• Have a deeper knowledge of basic lean tools
• Have the skills required to apply advanced lean tools
• Be able to expand their abilities as professionals so that they are able to share their unique projects, perspectives, and experience
• Be able to analyze value stream maps in greater depth
• Have had a chance to talk over particular elements of concern and projects with experienced trainers to begin on an established road for success
• Be able to provide direction, analysis, and reporting for projects and how they tie to organizational strategic initiatives
• Know the fundamentals of change leadership/change management and how to overcome opposition to spearhead a successful deployment

This program course is the Final Lean Level, in which you will learn to apply several continuous improvement techniques such as TPM, SMED, the ABC Analysis, learn to differentiate between types of Pull Systems, apply Change Management, and of course how to successfully continue to lead Kaizen Events as a facilitator. The final goal of the Lean Masters program is to allow you to create a strong culture in your organization that follows the 5 Principles of Lean.

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