Lean Six Sigma Training Certification
Are your process improvement efforts stalling? You’ve implemented the 5S charts, you hold daily stand-ups, and you’ve mapped out your value streams, but the changes never seem to stick. The momentum fades, and old habits creep back in. If this sounds familiar, the problem isn’t your tools; it’s the foundation they’re built on. So, what is […]
Manufacturing plants implementing Lean Six Sigma have reported up to 70% reduction in production cycle times and 50% decrease in manufacturing costs. These aren’t just impressive numbers—they represent real transformation in how factories operate and compete in today’s market. Transform your manufacturing operations with proven methodologies and expert guidance Master the fundamentals of Lean and […]
Standing still means falling behind. According to McKinsey, companies that successfully implement lean and continuous improvement strategies can achieve significant improvements in productivity and operational costs, often in the range of 20–30% depending on the context and industry Continuous improvement strategies goes beyond simple tweaks to existing processes. It’s a systematic approach to enhancing products, […]
Kaizen is a Japanese philosophical concept and a Lean manufacturing tool. The idea is that processes can always change for the better, and there are no limits to how much they can improve. Translated from Japanese, the word Kaizen is made up of two words, “kai,” which means good, and “zen,” which means change. Although […]
What is Kaizen? Kaizen is a strategy where employees at all levels of a company work proactively to accomplish steady incremental improvements to the business processes. In a sense, it’s a unification of collective talents within an organization to create a powerful engine improvement with the help of kaizen events. Kaizen is the core concept […]
Kaizen is a term that you’ll constantly hear in Lean Six Sigma circles. However, not many people know what it means. That is because the term itself does not convey any obvious meaning. One would not be blamed for thinking it is some fancy new process, organization or machine. However, the concept of Kaizen is […]
Kaizen is all about improving the business as an entire entity. This is done by developing a standardized way of working, which is believed to increase efficiency and eliminate waste. This was used in the Toyota Production System. Lean Six Sigma is focused on the quality of the product, by finding variables that cause errors. […]
When it comes to matters of business improvement, it doesn’t matter the size of the business or the industry. All businesses change over time, and if you get complacent then your business could be in for a rude awakening. A Kaizen mindset is the secret of many successful businesses. Basically, small continuous improvements will add up […]
Kaizen should be a way of life for all things; it is a mindset of small continuous improvements. Let’s use a simple example that many can relate to. Let’s say you own a house, and that house eventually will need to be painted, a new roof, new flooring or perhaps a new kitchen. What most […]
At the heart of every organization is a business model with processes that were created to serve their customers. The success of these processes determine how well the customer is satisfied. These processes can, however, become frustrating and inefficient for the organization and its workers. Many businesses don’t fully understand all of the complex details […]
Within the context of manufacturing, Total Productive Maintenance (TPM) refers to a system of maintenance and improvement of production and quality systems through the use of machines, employees, processes, and equipment which give an organization its value. A three to five-day TPM event is focused on ensuring that your work process equipment is kept in […]
5S is a popular and commonly-used tool in Lean manufacturing and is used for the optimization of workplace conditions. Often, 5S is used as a key building block within many lean continuous improvement efforts. This is because this tool not only offers a solid base on which improvements can be established but also gets workers […]
A Kaizen Burst event, which is also called a Rapid Process Improvement (RPI), is a three to five day event. Unlike a process mapping event, whose focus is on planning a list of improvements, a burst event is all about quick implementation and rapid results in a short period by focusing on achieving dramatic improvements […]
Besides being one of the most powerful tools in the lean toolbox, Standard Work is one of the least understood and seldom used. Through documenting current best practices and evaluating the process flow, Standardized Work provides a baseline for continuous improvement or Kaizen. “Where there is no standard, there can be no Kaizen” – Taiichi […]
One of the core skills in Lean Six Sigma practice is knowing how to identify areas where an organization creates value so that essential processes can be easily streamlined. This holds true whether the process is used to process transactions or to manufacture products. Value Stream Mapping(VSM) helps an organization to view value flowing from […]
Kaizen is a Japanese philosophy that helps achieve incredible changes by using small continuous improvements until the desired results are achieved. Kaizen is an honorary addition to Six Sigma, but not actually Six Sigma. However, Kaizen’s basic principles are very much that of Six Sigma, so they actually belong with the Six Sigma methodologies. Kaizen […]
The future of Six Sigma is here! Who knew it would come in the form of robots working at Tesla’s production line? It takes Tesla three days to build a car, starting from raw materials — to finishing the very last detail. They seem to practice the Kaizen system of constant improvements. According to Gilbert […]
As with any great system of operations or technique of processes, it advances and evolves on its own. Kaizen is one of those simple miracles that actually implements its own technique automatically. So what will be the state of Kaizen in 100 years? As we all know, Kaizen is a Japanese word that means “change […]
The word Kaizen means “improvement” in the Japanese language. When the same word is used in the workplace, it means a continuous improvement that involves the entire staff. It is a philosophy or mindset; the entire organization is involved and engaged in its own improvement. It is a company culture where everyone is truly interested […]
In the beginning, W. Edwards Deming and Joseph Juran, who were knowledgeable in American workplace improvements, went to Japan as part of a plan to help Japan rebuild after World War ll. Taking the information that these two Americans gave the Japanese regarding Training Within Industry (a service created by the US Department of War […]
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