Articles

Image: Lean Thinking for Continuous Improvement.

Lean Thinking for Continuous Improvement. Toyota Production System

Modern organizations require modern technology but also a change on the operational side. They require methodologies that transform them from within and drive efficiency, growth, reduce waste, and establish a competitive edge. With lean thinking, the name of the game is always striving for perfection through constant improvement and respecting the people doing the work. […]

View More

Image: Lean Learning

What is Lean Learning? Tips, Techniques, and Implementation

Lean Learning is a powerful methodology that combines the principles of lean management with the art of continuous learning and improvement.  Companies and industries always need to optimize their processes to maximize their efficiency and deliver extraordinary value to customers. Embrace Continuous Improvement with Lean Learning Equip yourself with the foundational mindset and practical tools […]

View More

Featured Image: Everything About Process Decision Program Chart (PDPC)

Everything About Process Decision Program Chart (PDPC)

To detect and mitigate potential problems in their processes, organizations can use Process Decision Program Chart (PDPC). PDPC enhances process reliability, improves quality, and prevents costly mistakes by systematically mapping out tasks, anticipating possible failures, and developing countermeasures. Kickstart Your Process Improvement Journey with Six Sigma Yellow Belt Training! Take the first step towards becoming […]

View More

Featured Image: Root Cause Failure Analysis in Manufacturing. A Complete Guide

Root Cause Failure Analysis in Manufacturing. A Complete Guide

To truly prevent recurring failures and drive continuous improvement, organizations need to go deeper and uncover the root cause. This is where Root Cause Failure Analysis (RCFA) comes into play. RCFA is a structured, data-driven approach to identifying the underlying factors that led to a particular failure or problem. Tired of treating symptoms instead of […]

View More

Image: Standardized Work

Standardized Work in Lean Manufacturing. Everything to Know

Standardized work is a foundational element of lean manufacturing and continuous improvement. Six Sigma certification offers advanced tools to strengthen process optimization alongside these practices. It refers to the process of documenting the best and most efficient way to perform a task or a series of tasks, and then training employees to follow those standardized […]

View More

Image: 6S Method in Lean Six Sigma for Continuous Improvement

6S Method in Lean Six Sigma for Continuous Improvement

The 6S system – Sort, Set in Order, Shine, Standardize, Sustain, and Safety, is a powerful tool for businesses across industries to streamline operations, reduce waste, and create a safer, more productive work environment. Unlock Your 6S Mastery with Our Lean Six Sigma Yellow Belt Certification! Learn the core principles that drive organizational excellence. Whether […]

View More

Image: Process Variation in Lean Six Sigma

Process Variation in Lean Six Sigma. Everything to Know

Process variation is one of the most common obstacles I encounter that prevents organizations from reaching their potential.  At its core, process variation refers to uncontrolled or unexpected differences in a process’s outputs. While some degree of natural variability exists in all processes, excessive variation is the enemy of efficient, high-quality operations. Master Process Variation […]

View More

Image: Process Failure Mode & Effects Analysis (PFMEA) in Lean Six Sigma

Process Failure Mode & Effects Analysis (PFMEA) in Lean Six Sigma

Even the most well-designed processes can be susceptible to failures, which can lead to defects, delays, and costly consequences. To proactively identify and mitigate potential risks, companies employ a powerful risk assessment tool known as Process Failure Mode and Effects Analysis (PFMEA). Master Risk Assessment with Six Sigma Yellow Belt Certification Transform your approach to […]

View More

baseline sigma

Maximizing Performance with Baseline Sigma: A Guide for Businesses

Every business strives to maximize its performance and keep customers happy. In today’s highly competitive business environment, companies strive for continuous improvement to stay ahead of rivals. Any company that doesn’t innovate would likely fizzle off in the long term. Baseline Sigma plays a major part in the continuous improvement concept. It is a powerful […]

View More

continuous improvement

Using Continuous Improvement Processes to Fight the Pressures of Inflation

Over the past few years, inflation has been a painful reminder of our economic woes. For a myriad of reasons, these trends, combined with the effects of the COVID-19 pandemic, have wreaked havoc on the nation’s economy. Consumers are feeling the bite of prices, which have slowly eaten away at their budgets. The reality of […]

View More

Voice of the Customer

Voice of the Customer and Lean: An Essential Guide

Customer acquisition is but the start of a long journey. Businesses work hard to retain customers considering the higher costs of acquiring new customers. Understanding what your customers need at a particular point in time should be your priority.  Businesses should ask customers what they feel about their products and how they could be improved […]

View More

Image: Kaizen and Six Sigma

How Kaizen can Help With Self-Improvement

Kaizen is a Japanese philosophical concept and a Lean manufacturing tool. The idea is that processes can always change for the better, and there are no limits to how much they can improve. Translated from Japanese, the word Kaizen is made up of two words, “kai,” which means good, and “zen,” which means change. Although […]

View More

lean it

The Importance of Lean IT and Its Benefits

For teams to succeed, whether in manufacturing or information technology (IT), there needs to be continuous improvement. Teams need to focus on small changes that add up to big improvements that, ultimately, lead to customer satisfaction. This is where Lean comes in, with the tool and techniques necessary for teams to improve not only business […]

View More

kaizen

Kaizen – Pursuing Continuous Improvement

Kaizen is a term that you’ll constantly hear in Lean Six Sigma circles. However, not many people know what it means. That is because the term itself does not convey any obvious meaning. One would not be blamed for thinking it is some fancy new process, organization or machine. However, the concept of Kaizen is […]

View More

kaizen event 6sigma.us

Kaizen Events for Serious, Fast Improvements

So let’s say that your business has a lot of issues that need fixing. So you may be considering having a Kaizen event. Well, this is a great idea because having a Kaizen event is the quickest way to improve processes that are sluggish, just as long as the improvements are within the scope of […]

View More

Taking Legal Action with Six Sigma

In the worst scenarios, illegitimate practitioners will try to copy your organization and even steal your employees. Equally, business fraud of any kind almost always requires you to take legal action. It’s an unfortunate fact that Six Sigma does not have its own governing body, which means that anyone can get away with anything. For […]

View More

Six Sigma and Business Analytics: Detecting Fraud

Six Sigma’s usefulness goes well beyond process improvement. It’s also a powerful tool for detecting fraud in accounting data. You should always remain vigilant, as it is often unexpected and difficult to identify. Are you worried about your organization being compromised by fraud? Six Sigma can help. Once you know what to look for, you […]

View More

Six Sigma and KPIs: Customer Complaints

Your customers are the most important factor for generating revenue. Think about it. Without customers to pay for your products and services, you have no revenue, which means no profit. Plain and simple. Without customers, your business can’t exist. Make sure you know and understand what your customers want. Understanding customer demand is essential to […]

View More

uber

Six Sigma Leadership Profile: Uber

At 6sigma.us, we like to analyze a variety of companies in our ‘Leadership Profile’ articles to showcase how they use Six Sigma. These companies exhibit innovative and resourceful skills that help further progress their organization’s success. Whether you’re a non-profit organization or an industry-leading manufacturing company, there’s always a use for Six Sigma methodologies. In […]

View More