Lean Six Sigma Training Certification
Standardized work is a critical concept in lean manufacturing and continuous improvement methodologies. It refers to the process of documenting the best and most efficient way to perform a task or a series of tasks, and then training employees to follow those standardized procedures. By establishing standardized work, organizations can ensure consistent, efficient, and high-quality […]
Jidoka, often referred to as “autonomation” or “intelligent automation,” is a fundamental principle of the renowned Toyota Production System (TPS) and a cornerstone of lean manufacturing. This powerful quality control concept empowers workers to detect defects, stop production, and address quality issues immediately, rather than allowing problems to propagate through the manufacturing process. Key Highlights […]
Process variation is one of the most common obstacles I encounter that prevents organizations from reaching their potential. At its core, process variation refers to uncontrolled or unexpected differences in a process’s outputs. While some degree of natural variability exists in all processes, excessive variation is the enemy of efficient, high-quality operations. With years of […]
The process capability index, or Cp and Cpk for short, is a crucial tool for monitoring and controlling how much variation a process encounters about its specification limitations. These statistical measures offer insightful information about how well a process is operating and what actions could be required to make improvements. Quick Overview Understanding Process Capability […]
It is critical to optimize processes for effectiveness and the production of value for customers. To align processes with lean concepts and client objectives, the 3P (Production Preparation Process) methodology offers an organized approach to process design or redesign. Fundamentally, 3P Lean entails cross-functional teams working together to assess the current state, find waste and […]
One piece flow, also known as single piece flow, is a lean manufacturing concept that allows products to smoothly flow through production processes one piece at a time. It is a pull production system where downstream processes signal their needs to upstream processes, which then produce just what is needed by the next step. Key […]
Takt time is a foundational concept in lean manufacturing that helps organizations match production with customer demand. The term “takt” comes from the German word taktzeit, which translates to “cycle time”. It is the maximum time allowed to produce one piece without falling behind or getting ahead of customer demand. At its core, takt time […]
Heijunka, which was initially adapted from the Toyota Production System, is now a crucial component of lean production in several different sectors. The primary objective of Heijunka is to precisely sequence things to spread production volume and product mix evenly over a certain amount of time. This produces a balanced, consistent, and predictable workflow that […]
What is Ishikawa diagram? The Ishikawa diagram portrays the causes of an effect and is used in manufacturing and other services such as product development. It outlines a process and its steps, shows where quality control problems might appear, and determines which resources are needed at given times. Who invented it? It was first designed […]
How does an organization sell all goods manufactured while lowering costs and increasing customer satisfaction? One of the best ways to achieve this is through just-in-time manufacturing, (JIT). It is a Lean thinking philosophy that focuses on demand-based production, as well as the production of quality products and organization-wide continuous improvement. It is a system […]
It is not a secret that business owners that have products they manufacture are constantly making adjustments. These adjustments are made in the manufacturing or production processes; they may even have to eat part of the profits in refunds because of product or service malfunctions, or failure to meet customer expectations. The kiss of death for […]
In Lean Six Sigma, it is all about the customer. They define the quality they expect from your product or service. The day-to-day processes should only consist of what brings value to your product or service, and that is determined by your customer. Remember, anything that doesn’t bring value to your product or service is […]
In running a successful manufacturing business, making a profit and offering great prices for high-quality products can be a balancing act. In fact, it may seem like you’re being pulled in many different directions just to keep up! One way to keep costs down while still producing what you need is by using Kanban practices. […]
When designing a new product, you might get caught up in the excitement of the possibilities of the success of the product, so much so that using the Six Sigma template for Design for Manufacturing (DFM) might not have caught your eye. Yet, it should be the very first place you go before you start […]
The future of Six Sigma is here! Who knew it would come in the form of robots working at Tesla’s production line? It takes Tesla three days to build a car, starting from raw materials — to finishing the very last detail. They seem to practice the Kaizen system of constant improvements. According to Gilbert […]
The primary goal of Six Sigma is to improve what already exists. We want to work more efficiently and effectively, by eliminating waste, increasing customer satisfaction, which will ultimately generate more profits. So what if you want to design a product that has cost effectiveness already built in? Here is an interesting statistic — about […]
When searching for your first, or next, Six Sigma course, it’s important to be on the lookout for illegitimate practitioners. These practitioners may talk you in to paying more for a course than you should, falsely advertise their program, or fall through on their certification promises. Regardless of the reason, there will always be a […]
At 6sigma.us, we focus on providing the absolute best training and certification programs to professionals in all industries. Whether you’re in marketing, finance, manufacturing, or logistics, our programs will benefit your career and your organization. We have spent our time helping you decipher the legitimate practitioners apart from the phonies. We do this by focusing […]
One of the core philosophies behind Six Sigma is waste reduction. This idea results from improving your organization’s efficiency and deterring production and manufacturing errors. However, simply saying that you wish to reduce waste can be a rather broad term. To help with this, we will introduce you to a simple KPI that measures your […]
No matter what industry you work in, at some point, gaining Six Sigma certification will be highly beneficial to your career. Although it’s mostly common for professionals in manufacturing and production to enroll in training, countless other industries are now expecting their employees to have a basic understanding of Six Sigma. So, when is it […]
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