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Image: Toyota Production System (TPS) - Making of a Post war Automotive Star

The Toyota Production System (TPS) – The Making of a Post war Automotive Star

It is said that the rise and rise of Toyota can be attributed to the philosophy, now termed the TPS (Toyota production system.) Developed in part by Toyota’s vice president Taiichi Ohno and its founder Sakichi Toyoda during the post war decades, Toyota’s phenomenal success has been attributed to its implementation. On the basis of […]

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Lean Six Sigma Consultant for Help

How Does Your Consultant Stack Up?

Even large companies need help. When a company is in dire of change, it seeks help when internal resources are not considered sufficient. They explore the possibility of engaging consultants who can recommend ways to bring about desired changes. The decision to seek outside help is explained by current thinking that a consultant can take […]

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Conflict Avoidance: Get Over It

Conflict Avoidance: How to Get Over It!

Unfortunately, many of us in management positions tend to shy away from change initiatives that would cause conflicts in our organizations. While this tendency is based on the natural instincts of many of us to avoid conflict, these tendencies may be preventing us from enjoying increased productivity and harmony within our organizations. The beauty of […]

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Image: Toyota Production System

Benefits of Toyota Production System (TPS)

Toyota production system (TPS) is like a supercharged Lean Six Sigma program. All the proven and intelligent methodologies of conventional TPS Six Sigma have been charged with immensely motivated team associates. TPS is the outcome of such powerful Lean Six Sigma team associates sigma, which leads to a high-performance culture and lets employees to know […]

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5s tool lean six sigma

Lean Six Sigma Tool 5S is Perfect for Spring Cleaning

Let’s face it — every home is notorious for waste. We seem to work twice as hard at keeping things we don’t need. We buy twice as much, because we can’t see what we already have, and we keep doing it over and over, even though we know what is causing the waste. Why don’t […]

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Lean Six Sigma Training

Basics Explained: Lean Six Sigma

What is Lean Six Sigma? Six Sigma aims to increase the profits of the company or organization to increase the profits by getting rid of the variability, defects and the waste which will weaken customer loyalty. There are three levels to learn Six Sigma and they are metric, methodology and philosophy. To a person who […]

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Image: Lean Six Sigma essentials For Effective Sales Operations

Lean Six Sigma essentials For Effective Sales Operations

There are many businesses that are successfully using the Lean Six Sigma services in their sales operations and getting benefits. Basically, Lean Six Sigma is an pioneering tactic to achieve the high performance by integrating the production efficiencies of Lean manufacturing with some effective tools of Six Sigma like cutting cost and high quality out […]

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Lean Six Sigma

Lean Six Sigma in the US Army – Toward Efficiency

Lean manufacturing combined with Six Sigma have been combined to form Lean Six Sigma. Both are basically techniques to improve business. The concept of Lean manufacturing comes from Toyota Production System while Six Sigma owes its origins to Motorola. Both concepts when combined, can transform organizations. Elimination of waste and reduction in the time cycles […]

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Vital Role of Lean Six Sigma In The US Navy

Vital Role of Lean Six Sigma In The US Navy

The definition of Lean Six Sigma changes according to the type of industry. In a business world, Lean refers to the procedures and changing practices to bring about effectiveness, whereas the word Sigma describes variability. The name Six Sigma comes from number of standard deviations, which statisticians use for describing amount of variance for hundred […]

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Big Role for Lean Six Sigma in the Army

Big Role for Lean Six Sigma in the Army

Lean Six Sigma (LSS) is a performance enhancing methodology synthesized from the marriage of two related approaches, Six Sigma and Lean Manufacturing, which were both developed by the hugely successful Toyota Corporation during the half century following the second world war. Developed specifically for use in a manufacturing environment, both methods sought to cut costs, […]

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LSS - Volcano beneath the USAF

Lean Six Sigma – The Volcano beneath the US Air Force

The low steady rumble, of a volcano about to erupt, is audible below the vast territory spanned by the US Air Force. A process improvement tool known as Lean Six Sigma has already exploded across the military and naval landscape and is about to render the US Air Force it’s next Pompeii. Developed from improvement […]

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Image: How to Earn Fat Salaries as a Lean Consultant

Six Sigma Consultant: How Much Should I Charge for My Services?

So you’re a consultant, now what? A lot of Six Sigma practitioners ask the same question. Before rushing into any new projects, make sure you understand how much you should charge. It’s essential to your career development that you learn how to charge appropriately. Not all consulting firms are alike, and some will specialize in […]

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Image: DMAIC Approach in Lean Six Sigma

DMAIC Approach in Lean Six Sigma

Six Sigma Concepts are used to improve the effectiveness and efficiency of business performance. The statistical representation of Six Sigma describes the performance of the process. A process is said to achieve Six Sigma only if it doesn’t produce more than 3.4 defects per million (DPM) opportunities. Six Sigma focuses on process improvement and reduces […]

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Best practices of using Six Sigma in DMAIC

Best Practices Of Using Six Sigma DMAIC

If an organization is not able to deliver the product or service within the delivery date affecting their production capacity and lead time or the organization looks for the continuous process improvement to be competitive in the marketplace then the organization should not face a problem to use Six Sigma methodology. Six Sigma identifies the […]

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Understanding 5S in Kaizen

Understanding the 5S’s of Kaizen

Let’s look now at details of the 5S’s of the Kaizen continuous improvement approach. Let’s first note that 5S is the name of a way of organizing the workplace. The letter S refers to the first letter of each of 5 words. Each is a Japanese word starting with this S sound. When you use […]

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Image: DMAIC - Things to know

Six Sigma DMAIC – Things to Know

Six Sigma improves the capability of the business process and reduces cost, saves time and increases revenue through qualitative and quantitative techniques. The qualitative and quantitative techniques involve a data-driven approach. Since Six Sigma involves a data-driven approach, it is supported through a well-implemented metrics program. Six Sigma includes two methodologies DMAIC and DMADV to […]

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Discover Kaizen Methods - New Way

Discover Kaizen Methods – A New Way

Let’s look now at the specific methods you can use to benefit from the Kaizen approach. These methods can help you improve productivity and quality to give you a competitive edge and improve business results. The Toyota experience of using Kaizen shows how you can improve competitiveness and results using the continuous improvement approach of […]

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Impact of Lean Principles On Your Business

Impact of Lean Principles On Your Business

Let’s look at the importance of Lean principles, and how Lean can impact your business. Before we begin let’s review a definition of Lean. Lean or Lean Manufacturing is a method of systematically eliminating waste in an operation, typically a production or manufacturing system. The waste can be through overburden or unevenness in work loads. […]

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Important Steps of Lean Manufacturing Processes

Important Steps of Lean Manufacturing Processes

Lean manufacturing processes help businesses eliminate waste within their own manufacturing systems. This waste (also known as muda) is typically a byproduct of variation and instability within production, i.e. the quality of components used to make a car will vary in their abnormality, depending on your supplier. The higher DPM (defect per million) for the […]

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Image: Importance of Lean Principles – Impact on Your Business

Importance of Lean Principles – Impact on Your Business

Many global companies use the Six Sigma methodology to streamline their manufacturing and production processes with the aim of achieving greater performance quality. But we believe in going one step further: Lean Six Sigma. This collaborative method can optimize your business in a variety of ways, improving everything from sales to company image, just as […]

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