Articles

Image: Conquering Waste Through One Piece Flow

Conquering Waste Through One Piece Flow. A Lean Approach

One piece flow, also known as single piece flow, is a lean manufacturing concept that allows products to smoothly flow through production processes one piece at a time.  It is a pull production system where downstream processes signal their needs to upstream processes, which then produce just what is needed by the next step. Discover […]

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Image: Takt time for Production Excellence

Takt time for Production Excellence. Calculate and Implement

Takt time is a foundational concept in lean manufacturing that helps organizations match production with customer demand.  The term “takt” comes from the German word taktzeit, which translates to “cycle time”. It is the maximum time allowed to produce one piece without falling behind or getting ahead of customer demand. Transform your manufacturing processes from […]

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Featured Image: Heijunka

Drive Production with Heijunka. Lean Manufacturing with Lean Six Sigma

Heijunka, which was initially adapted from the Toyota Production System, is now a crucial component of lean production in several different sectors. The primary objective of Heijunka is to precisely sequence things to spread production volume and product mix evenly over a certain amount of time. This produces a balanced, consistent, and predictable workflow that […]

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reduce lean waste

How to Reduce Lean Waste Throug Employee Training

Lean manufacturing is a systematic approach that focuses on minimizing waste and maximizing productivity during manufacturing operations. It involves studying the manufacturing cycle to eliminate any action that doesn’t add customer value, i.e., “waste.” This strategy was designed for the manufacturing sector but applies to many other non-manufacturing sectors, such as banking, software development, retail, […]

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Lean Six Sigma Training

Six Sigma School: What Types of Six Sigma Training Exist?

Six Sigma is everywhere these days, and it pays to know as much about it as possible. You never know when you might need Six Sigma to improve your own organization’s processes. You might pursue six sigma training at some point in the future. How many types of training exist? And which training program is […]

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Sneaky Tricks Six Sigma Providers Pull

Hidden Extras: Sneaky Tricks Providers Pull to Charge you More!

Hidden charges and unexpected losses can be pretty frustrating. Millions pay for services that they either don’t want or weren’t mentioned. Don’t let this happen to you. Stay vigilant, and providers’ sneaky tricks will be plain to see! In this handy guide, we break down the ways in which providers bloat your bill without you […]

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Important Steps of Lean Manufacturing Processes

Important Steps of Lean Manufacturing Processes

Lean manufacturing processes help businesses eliminate waste within their own manufacturing systems. This waste (also known as muda) is typically a byproduct of variation and instability within production, i.e. the quality of components used to make a car will vary in their abnormality, depending on your supplier. The higher DPM (defect per million) for the […]

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Image: Lean Six Sigma - Beginner’s Guide

Lean Six Sigma – Beginner’s Guide

What is Six Sigma? Six Sigma is firstly introduced by Bill Smith, Motorola’s engineer in 1986 as a multi tools and techniques for continuous improvement. Then used as a central business strategy in 1995 at General Electric. Since then it is widely used in various industrial and services sectors. Six Sigma main goal is to […]

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Image: 5s

Relation between 5S and Kaizen

Let’s look now at a tie-in of Kaizen 5S. Kaizen provides the philosophical framework of continuous improvement. But what is 5S? What is 5S and how does it relate to Kaizen? While Kaizen is a general approach to improvement, 5S is a way to lay the groundwork for improvement. The two go hand in hand with […]

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Lean in with Six Sigma

Lean In: How to Gather Support for Six Sigma in Your Company

Are you prepared to advocate and fully support Lean Six Sigma? If yes, how do you know? If no, how you reach that stage? These questions can be tiresome and their answers difficult to pin down. We’re here to make things easy for you. Today we will help you get ready for Lean Six Sigma (or recognize […]

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quality failure, lean six sigma, six sigma tools, lean manufacturing

Quality Failure: What Went Wrong?

When we see business failure, in any form, the immediate reaction is to try and understand what went wrong. That’s how we learn. Understanding mistakes and errors leads to higher levels of success of further endeavors. So, the post-mortem begins in an effort to understand the causes of failure in seemingly successful organizations. We have […]

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manufacturer pricing, lean principles, lean, 6sigma.us

Manufacturer Pricing: Is There a Better Way?

Developing a Concept Can we change the old ways of manufacturer pricing? The impact of Lean manufacturing principles is well established. Manufacturers who follow Lean principles create significant profitability improvements over time, all while meeting and exceeding customer expectations. Can those same Lean principles and practices be applied to pricing and achieve the same type […]

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Six Sigma - Manufacturing Sector DFSS

The Lean Six Sigma Influence in Manufacturing

The influence of Lean and Six Sigma continues be show robust growth and influence across all segments of the manufacturing sector during 2015. According to a recent industry survey, 71% of the participants are utilizing the 5S methodology, which is the highest rate reported in five years. The significance of these results cannot be overstated, […]

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