Articles

Root Cause Analysis: Most Important 5 Whys

Root Cause Analysis: Most Important 5 Whys

Asking “why” constantly is not child’s play. In fact, it is a favorite technique used in conducting Root Cause Analysis (RCA). This tool is used in identifying the root cause of the problem. What makes it great is that it does not require one to do hypothesis testing, data segmentation, or even use advanced statistical […]

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Three Lean Related Big Business Benefits of Lean Consulting

Three Lean Related Big Business Benefits of Lean Consulting

When talking about big business in the context of efficiency, people’s minds often jump to economies of scale. But those are only attainable after all processes have been truly optimized. Unfortunately, the larger the scale, the more managerial manpower a company needs to make sure things run smoothly and margins stay as large as possible. […]

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Important Steps of Lean Manufacturing Processes

Important Steps of Lean Manufacturing Processes

Lean manufacturing processes help businesses eliminate waste within their own manufacturing systems. This waste (also known as muda) is typically a byproduct of variation and instability within production, i.e. the quality of components used to make a car will vary in their abnormality, depending on your supplier. The higher DPM (defect per million) for the […]

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Aiming for Bigger Business Success? Lean Six Sigma is For You

Aiming for Bigger Business Success? Lean Six Sigma is For You

Lean Six Sigma is a global phenomenon with the potential to drive your company towards bigger and more tangible business success. Efficiency, profitability, product quality, Lean Six Sigma can improve them all. Success stories are in abundance as businesses all over the world have taken advantage of the many benefits Lean Six Sigma has to […]

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Image: Importance of Lean Principles – Impact on Your Business

Importance of Lean Principles – Impact on Your Business

Many global companies use the Six Sigma methodology to streamline their manufacturing and production processes with the aim of achieving greater performance quality. But we believe in going one step further: Lean Six Sigma. This collaborative method can optimize your business in a variety of ways, improving everything from sales to company image, just as […]

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Image: Root Cause Analysis

Root Cause Analysis (RCA) for Beginners

What is Root Cause Analysis (RCA)? Root cause analysis usually referred to as RCA is an approach used to analyze serious problems before trying to solve them, by which the main root cause of a problem is isolated and identified. A root cause is defined as a factor which by removal would prevent the occurrence […]

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Understanding Process Flow Diagram (PFD)

Understanding Process Flow Diagram (PFD) and its Vital Benefits

The understanding the process flow diagram (PFD) as the graphic representation of the separate steps or activities of a process which are arranged sequentially and adaptable to any process developed in both industrial and service companies, helps us to see it then as a tool of great utility and versatility. Currently, it represents a powerful […]

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Root Cause Analysis tools

What Are Common Root Cause Analysis (RCA) Tools?

What is Root Cause Analysis? When you encounter a problem, it is always advisable to get to the bottom of it as quickly as possible. In the business environment, the Root Cause Analysis (RCA) is a technique that allows people to determine the reasons why a particular problem has occurred. This technique identifies the source […]

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Image: Techniques for Root Cause Analysis (RCA)

Techniques for Root Cause Analysis (RCA)

Cause and Effect Diagram, Fishbone Diagram or Ishikawa diagram, is an widely used tool to help users to find the roots causes of the problems they are investigating. The approach combines brainstorming and a concept map. The process has four major steps: identifying the problem; working out the major factors involved; identifying possible causes and […]

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Image: Root Cause Analysis Tool - Fishbone

Root Cause Analysis Tool – The Fishbone

Introduction to Fishbone Diagram Problems are natural and they are inevitable in processes. Problems multiply or tend to exist intensively if they are not figured out at first and with their root cause identification. Strategists today describe root cause as nonconformance, something which is invisible and is more important to be identified than anything else […]

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Vital Benefits of Six Sigma Tools

Vital Benefits of Six Sigma Tools

Six Sigma is a scientific approach which employs a high variety of tools within its DMAIC cycle that aims on the ultimate goal of reducing variation in a specified process. Pareto Charts: In order to have a successful Six Sigma project it is first essential to focus on the correct process. How can we determine […]

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Root Cause Analysis (RCA): 5 Whys

Root Cause Analysis (RCA): 5 Whys

One of the tools of continuous improvement, the 5 Whys technique can help, for example, with root cause analysis (RCA) when determining how to solve problems. With 5 Whys you look at the relationship of cause and effect. Your goal is to repeat the question “why?” enough times to get to an answer that will […]

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customer service six sigma voc tool

Can I Use Six Sigma to Run Efficient Software Projects?

Six Sigma is a practice the modern business simply cannot do without. Employed in companies around the world, Six Sigma is transforming business projects for the better. But what types of project is Six Sigma useful for? Can Six Sigma be used for software projects? Software projects are not quite the same as product and […]

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Image: 5s

Relation between 5S and Kaizen

Let’s look now at a tie-in of Kaizen 5S. Kaizen provides the philosophical framework of continuous improvement. But what is 5S? What is 5S and how does it relate to Kaizen? While Kaizen is a general approach to improvement, 5S is a way to lay the groundwork for improvement. The two go hand in hand with […]

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what is Kaizen Philosophy

What is Kaizen Philosophy?

There are many different ways to turn into a more productive person. Most of the existing methods give you certain tools to help get certain aspects of your life under control. The problem with these small productivity methods is that they focus on small aspects of your life, and not the big picture. Luckily, Kaizen […]

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Image: Step-by-Step Guide to Process Flow Diagram (PFD)

Your Step-by-Step Guide to Process Flow Diagram

Introduction In process engineering Process Flow Diagram is one popular tool to represent various segments of an ongoing process. It could be a chemical process or any engineering process taking place in a plant facilitation. PFD is essential in every submission of process engineering. PFD details about major equipment of plant facility, how such equipment […]

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How to use Kaizen in Healthcare

How to use Kaizen in Healthcare

Kaizen is a method of thinking that can be used in personal lives as well as businesses. The basic method of this line of thinking involves two things, small changes, and common sense. It has been used in thousands of businesses around the world and positive results have come from the proper use of it. […]

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Guide for evaluating MSA

Guide for evaluating MSA – Measurement System Analysis

In order to evaluate the performance of an existing system, first the performance criteria of the system must be decided upon. Once the criterion is defined, it is necessary to collect data from the system. However, collecting data with varied tools, methods and people would lead to inconsistent results which could result in incorrect conclusions. […]

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Kaizen - Key effectiveness

How Kaizen Can be The Key To Your Competitive Success

When it comes to owning a business, success should be the number one factor on the mind of the people running the company. There are a number of different ways that you can improve the quality of your company. A new emerging way to bring success to your company involves using Kaizen, which roughly translated […]

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Six Sigma RCA Training - Decision Trees

How to Create a Decision Tree for Root Cause Analysis

Root Cause Analysis is an invaluable skill to have in your Six Sigma toolkit. But how do we use Root Cause Analysis to the best effect? What tool is most helpful for this task? That would be the Decision Tree. This method involves branching between causes and outcomes to illustrate the consequences of your choices. […]

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