Lean Six Sigma Training Certification
The ability to consistently produce high-quality products often separates market leaders from the rest. This is where SPC comes into play. Statistical Process Control is more than just a set of charts and formulas; it’s a powerful methodology that can revolutionize how you approach quality in your organization. Statistical Process Control, or SPC, is a […]
Efficiency isn’t just a goal—it’s a necessity for survival and growth. This is where Overall Equipment Effectiveness (OEE) comes into play, serving as the gold standard for measuring productivity and identifying opportunities for improvement in your operations. Key Highlights We’ll dive deep into the world of Overall Equipment Effectiveness (OEE), covering everything from basics to […]
Imagine you’re a business leader faced with a persistent operational issue that’s hurting productivity and customer satisfaction. You’ve pored over reports, analyzed data, and held countless meetings, yet the root cause remains elusive. This disconnect between perception and reality is a common challenge that the Japanese philosophy of “genchi genbutsu” can help overcome. Genchi genbutsu, […]
Every business strives for efficient, streamlined operations. However, inefficient equipment and unplanned downtime can quickly derail productivity and profitability. That’s where the pillars of TPM (Total Productive Maintenance) become invaluable. Build a foundation for zero breakdowns and zero defects by implementing the 8 Pillars of TPM Lead operational excellence initiatives with our Lean Six Sigma […]
Efficiency and optimization are the names of the game. Whether you’re a manufacturer striving to streamline production or a project manager aiming to deliver on time, understanding metrics like cycle time vs lead time can be game-changers. But what exactly are cycle time and lead time? Cycle time measures the duration to complete one cycle […]
Delivering consistent product quality is an absolute necessity – not an option. A single defective item can severely tarnish a brand’s reputation and erode hard-earned customer trust. This is where the vital significance of quality inspection comes into play – a meticulous process that acts as the gatekeeper for product excellence. Key Highlights Mastering the […]
Figuring out what to focus on can make or break a project. I’ve found a tool that helps with projects, especially figuring out which ones to tackle first. That’s where the PICK chart comes in handy. PICK stands for Possible, Implement, Challenge, and Kill. It’s a way to sort your projects into four groups. It […]
I’ve seen firsthand how evaluating process capability can transform businesses. By understanding a process’ natural variability through metrics like Cp, Cpk, and Ppk, operations gain valuable insights. They can identify high-risk areas needing attention and see the true performance capability. Throughout my career, I’ve led projects involving process capability studies. From manufacturing to business operations, […]
Over 20 years of applying quality improvement methodologies across numerous industries, I’ve seen firsthand how process capability metrics like Cpk and Ppk empower manufacturers to effectively monitor production quality and drive continuous improvement. However, in working with countless engineers internationally, I’ve also found some confusion exists around determining when each metric is best leveraged depending […]
A Change Control Board is a formal group responsible for reviewing, evaluating, and deciding on proposed changes within a project or organization. Where change is constant, Change Control Boards serve as the gatekeepers of project integrity, maintaining a delicate balance between flexibility and control. Key Highlights Introduction to Change Control Board (CCB) A Change Control […]
It’s important to understand and share information quickly. That’s why visual management tools are so useful. They’re a key part of efficient lean manufacturing. These tools include many different techniques and systems. They help make the workplace more organized, improve how work is done, and increase productivity. With these tools, everyone on the team can […]
Lean scheduling is a strategic approach that combines the principles of lean thinking with project scheduling techniques to optimize resource utilization, minimize waste, and enhance overall project efficiency. This methodology, rooted in continuous improvement and waste reduction, has revolutionized how organizations plan and execute projects across various industries. Key Highlights Understanding Lean Scheduling Lean scheduling […]
To reduce changeover time is not just a goal — it’s a necessity for staying ahead. Changeover time, defined as the period between the last good piece of one production run and the first good piece of the next, is a key factor in overall equipment effectiveness (OEE). Changeover time can transform production processes, leading […]
To effectively achieve lean manufacturing, two important things to know are takt time and cycle time. Takt time is the speed needed to make products to match what customers want. It’s calculated by dividing work time by what customers will buy. Cycle time is the actual time it takes to make one item fully from […]
Engineering change request (ECRs) play a pivotal role in product development and manufacturing. An ECR formally proposes and handles modifications to existing designs, parts, or manufacturing steps through the initiation of a structured process. For companies, reacting nimbly and effectively to customer comments, quality issues or market shifts proves make-or-break. Engineering change request (ECRs) provide […]
Organizations bank on reliable quality and minimal defects fuelling success. An outstanding ally hitting that target involves the p-chart, also known as the proportion control chart. This potent statistical technique tracks and analyzes non-compliant piece rates over time within methods. It’s handy when data classifies each unit simply as “hits standard” or “misses standard” based […]
Quality charts prove invaluable aids. Among options, U-charts stand as a treasure controlling non-compliances observed per item when dealing with varying batch sizes. Dubbed the “defects-per-unit control graph“, the U-chart helps quality experts track typical non-compliance amounts discovered per unit or area inspected. Unlike counterparts simply noting complete non-compliance counts, it scales findings by batch […]
One handy methodology that has gained steam in recent years: Kanban Pull System. Coming from the Japanese terms for “visual cue” or “card,” Kanban revolutionized the industry’s grip on workflow direction and crafting processes. Unlike traditional “pushed” arrangements, Kanban depends on downstream signals to initiate upstream flow. This demand-reactive approach minimizes overproducing, lowers what sits […]
Companies are constantly refining workflows, reducing expenses, and boosting productivity. A hugely adopted, field-tested production technique stems from JIT — revolutionizing how the industry handles making and holding goods. Pioneered by Toyota, JIT’s philosophy revolves around reacting to actual demand rather than estimates. By minimizing what’s in stock and related carrying charges, just-in-time production system […]
For companies constantly seeking to streamline operations and boost efficiency, level loading has become an important principle. Also known as production leveling or heijunka, this concept revolutionized manufacturing approaches after taking hold in Toyota’s groundbreaking system. Level loading aims to cut unevenness or variation in output, reducing waste and bettering performance overall. Generating intermediate goods […]
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