Articles

Image: Six Sigma Business Failure

Top 10 Mistakes When Managing a Six Sigma Project

Whether you are a new practitioner or seasoned pro, mistakes are inevitable in complex projects. In fact, the saying goes that you aren’t a true project manager before your first catastrophe. However, that doesn’t mean that you can’t learn from the mistakes of others (Lessons Learned, to those in the know!). Below are the top […]

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Avoid complacency and leave your comfort zone!

How to Avoid Complacency and Continually Improve with Six Sigma

Complacency is an epidemic. It kills productivity and can negatively affect your performance. Studies have shown that complacency comes from a lack of engagement, and affects up to 70% of the US working population. This means around three-quarters of American employees are not fully committed to their everyday workplace tasks! As an employer, this should […]

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Six Sigma, Kaizen, or Lean

Six Sigma, Kaizen, or Lean? What is the Difference?

Six Sigma, Kaizen, and Lean. You might have heard of them. People throw these terms around a lot nowadays, often interchangeably. But what do they mean? What makes them different? And are they so similar? Remember, each tool solves specific, specialized problems. This article will help you get to the bottom of this mystery so you […]

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Image: Six Sigma Green Belt - Entry Level Salaries

Six Sigma Green Belts – What is their entry level salary?

Introduction With technological advancements and innovation in business processes, there came Six Sigma a systematic methodology to defeat defects and failures. Six Sigma is described as an engineering approach to minimize defects, counter failures and minimize waste in production system. It comprehensively deals flaws of a service system. Starting from automotive industry, Six Sigma entered […]

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Make the Best Use of DoE

How to Make the Best Use of DoE (Design of Experiments)

Six Sigma represents a vast collection of tools that can be used for improving the way your company does business. One of the most popular and powerful is a DOE. Let’s take a look at how to get the most from this incredible tool. Begin with Your Factors in Mind: You can’t do a successful […]

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Vital Levels of MSA

Vital Levels of MSA – Measurement System Analysis

If you’re becoming familiar with Six Sigma, it’s only a matter of time before you learn about MSA (Measurement System Analysis). This concept is right at home finding and eliminating potential variability. As we’re going to cover in detail below, there are certain levels of MSAs. By learning them now, you’ll have a much easier […]

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Image: Lean Process Improvement

Understanding the Basics – Lean Process Improvement

If we are to understand the basics of Lean process improvement let’s start with a review of the definition of Lean. We can define Lean as a system for developing process improvement that is continuous and has a focus on reducing and eliminating waste. Toyota developed the concept to help with their production operation and […]

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TQM - Business Benefits

Achieve Business Excellence with Total Quality Management (TQM)

If you’re ready to improve your business’ performance, it’s hard not to recommend TQM. However, if you’re unfamiliar with this business methodology, the following will help. What Is TQM? Let’s cover the basics quickly. TQM stands for total quality management. This structured approach offers a comprehensive method for organizational management that focuses on improving the […]

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Lean in with Six Sigma

Lean In: How to Gather Support for Six Sigma in Your Company

Are you prepared to advocate and fully support Lean Six Sigma? If yes, how do you know? If no, how you reach that stage? These questions can be tiresome and their answers difficult to pin down. We’re here to make things easy for you. Today we will help you get ready for Lean Six Sigma (or recognize […]

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World of Gage R & R

The World of Gage R&R (Repeatability & Reproducibility)

Introduction The most complicated thing to understand in any process is ‘variation’ as with variation there are possibilities of uncertainty to be carried in processes. The more the variation, the more uncertain is any process. In engineering and in contemporary administrative practices, the emphasis lies on minimizing variation. For such reason, initiatives are taken to […]

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5S - Beginner's Guide

Explained: 5S Framework – Beginner’s Guide

5S is a methodology that is used in workplaces across the world. The “5S” name comes from the 5 Japanese words that make up the process. The five words are seiri, sieton, seiso, seiketus, and shitsuke. Roughly translated these words stand for sort, set in order, shine, standardize, and sustain. They all describe ways in […]

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Image: Beginner's Guide to Value Stream Mapping (VSM)

Beginner’s Guide to Value Stream Mapping (VSM)

We look now at the Lean method of Value Stream Mapping (VSM). This is a method where you analyze a current state and design a future state where you look at events from the very beginning of the process to the very end with delivery to the customer. This can involve a product or service. […]

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DoE - Business Process

How Design of Experiment (DoE) can boost your Business?

Introduction In fast pace digital world where business has gone even more competitive and risky, the need is of predictable strategic methodologies. Design of Experiment (DOE) is one such strategic method that provides strategists a road map to condition their business process. It is a systematic method to improve business activity. How it happens, how […]

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Measurement System Analysis (MSA) - Training

Your Step-by-Step Guide to MSA – Measurement System Analysis

When collecting data from a particular process it essential have a correct measurement system to achieve correct results and conclusions. Measurement System Analysis provides a great tool to ensure the quality of the data collected from a process. MSA – Measurement System Analysis has three purposes: 1. Examine how much of the total observed variability […]

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DoE - Design of Experiments

Step-by-Step Guide to DoE (Design of Experiments)

DOE or Design of experiments helps identify the various factors that affect the productivity and the outcomes of a particular process or a design. The individual influence of the factors as well as the interactive power of these factors to influence the outcome comes to light through an efficient design of experiment. The trial and […]

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MSA - Measurement System Analysis

Business Benefits of Measurement System Analysis (MSA)

Let’s look at Measurement System Analysis, and how it fits into continuous process improvements for a business. Since measurements and the collection of data are important to continuous improvement programs, we should have an interest in Measurement System Analysis. We use measurements to guide our decision on improvements and should be interested in the errors […]

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Gage-RR

Your Step-by-Step Guide to Gage R&R

Repeatability and reproducibility (R&R) are important factors to consider for manufacturing companies around the world. During an audit, the company’s ability to carry on doing what they usually do is measured to determine if there are any anomalies or problems that need to be addressed. Today, there are numerous software available that enable companies to […]

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Total Quality Management

Understanding the Most Important Elements of Total Quality Management (TQM)

Total Quality Management (TQM) is a management philosophy that strives to achieve the best possible results by centering all business activities and processes on customer satisfaction. Proper TQM implementation involves constant improvement and all members of the particular organization and expected to take part in the process. The main idea behind this approach is that […]

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Business Benefits of Lean Consulting

Big Business Benefits of Lean Consulting

When talking about big business in the context of efficiency, people’s minds often jump to economies of scale. But those are only attainable after all processes have been truly optimized. Unfortunately, the larger the scale, the more managerial manpower a company needs to make sure things run smoothly and margins stay as large as possible. […]

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Soft side of change management

The ‘Soft’ Side of Change Management | Lean 6 Sigma

Companies think of growth as an end in itself. Rather growth should be a mean towards a larger goal: that of serving the society. With such a noble goal in mind how can companies ignore the slice of society that works for them – their employees? Advocators of change harp on the bliss of information […]

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